Pharma Reactors - cGMP

Reactors for pharma and sterile processes

Standard or taylor made pharma reactors, according to DIN or ASME regulations, with heating / cooling systems, and customized agitators for the typical sanitary, antiseptic and sterile processes.

Mechanical design

  • ASME VIII div.1 - AD-2000 - EN-13445 – DIN-28136
  • Design software: Microprotol / Compress / PVElite
  • Finite Element Analysis (FEA)
  • Design according to cGMP and EHEDG recommendations
  • Seismic and wind loads calculations according to the pertinent local rules
  • Fatigue Stress calculation, for cycles of pressure and temperature
  • Design of the agitator with process simulator software

Features

  • Capacity from 5 l. up to 30m³
  • Design range from full vacuum up to 10 bar(g)
  • Design temperature from - 50º C up to + 200º C
  • Designed for working under pressure and temperature cycles
  • Heating / Cooling by double jacket, half coils or dimplate jacket
  • Internal coils or even heated baffles
  • Agitators available with axial flow, radial or combined double flow
  • Agitation in turbulent or laminar regimen, up to 2.000.000 cps
  • Drive up to 300 KW
  • ‘CE’ marking according to the Safety for Machinery Directive 2006/42/CE
  • DQ, IQ and OQ protocols

Options

  • Internally mechanical polished, from Ra ≤ 1.2 µm up to Ra ≤ 0.2 µm
  • Internally Electro polished as an option
  • CIP-SIP systems, validatable by means of Riboflavin test
  • Thermal insulation with stainless steel tight welded cover
  • External polishing according to requirements, up to mirror polishing
  • Agitation systems with mechanical sterile seals as  an option
  • Floating mechanical seals pressurized with nitrogen
  • Agitation system with magnetic operation
  • Drive unit with stainless steel cover
  • ATEX execution officially certified for internal zone 0/20
  • Weighting systems
  • Condensate and reflux systems
  • Vacuum systems

Typical applications

  • Coats
  • Creams
  • Depilatory waxes
  • Diet food
  • Dispersions
  • Emulsions
  • Enzyme reactions
  • Eye drops
  • Hemoderivates
  • Homogenizers
  • Injections
  • Intravenous products
  • Lotions
  • Mouth wash
  • Plasma
  • Pomades
  • Serums
  • Suspensions
  • Syrups
  • Tooth pastes
  • Veterinary

Construction material

  • Austenitic Stainless Steels
  • Superaustenitic Stainless Steels
  • Duplex and Superduplex Stainless Steels
  • Nickel Alloys and Superalloys
  • Titanium
  • Cladding
E. Bachiller B, S.A.
Can Guasch,3
Pol. Ind. Levante
08150 Parets del Vallés
Barcelona - España
España, Technology for life
Pharmtech & Ingredients
Pavilion 2, Hall 7
Booth: A127
21.11.2017 - 24.11.2017
Moscow, RUSSIA
E.Bachiller B., S.A., Todos los derechos reservados 2011 - 2017 ©