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Delivery of a BACHMIX 5000 vacuum mixer to a chemical multinational company

BACHMIX 5000L

Bachiller has delivered a 5,000-liter BACHMIX, an industrial vacuum mixing reactor for high-viscosity liquids and semi-solids, to a multinational chemical manufacturer of putties and adhesives for the automotive sector.

The equipment allows a wide range of process operations to be carried out, such as: Reaction, mixing, homogenization, dispersion, emulsion and deaeration, all thanks to its versatile coaxial stirring assembly.

A FAT has been carried out on the BACHMIX, reviewing all the parameters of functionality, performance and quality, in accordance with all the protocols. All these procedures have been documented and recorded, so that our client had all the necessary information to approve the shipment of the equipment to their facilities.

FAT tests are generally performed together with the client, but due to these unusual times, we have had to update our working method.

This successful approach is setting a promising example for alternative work procedures in the future.

Doing business safely is today’s challenge.

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Delivering a laboratory mixer to a national cosmetic company

bachlab laboratory vacuum mixer

Bachiller is finalizing the preparation of a 10 liter Bachlab to deliver to a Spanish company dedicated to the cosmetic and food industry.

The process equipment includes the tank in AISI 316L, with a slow-slow coaxial mixing system, a high-shear rotor-stator homogenizer, a heating/cooling and vacuum system. The entire process of loading the solid and liquid additives through vacuum is carried out automatically.

The Bachlab laboratory mixer reactor is a robust and reliable machine, characterised by the automatic lifting and turning of the lid for easy access to the interior of the reactor, designed in accordance to the most demanding GMP and EHEDG standards. It includes strict ergonomic criteria that facilitate the work of the operator.

TACTIL-2 supervision allows to create formulas and export process graphics.

This machine will be used for the production of food supplements, natural cosmetics, pharmaceutical emulsions and suspensions, and certified organic products.

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Cream production plant for a spanish pharmaceutical company

bachmix compact

Bachiller has delivered a production plant for high-viscosity emulsions composed of a 5000L BACHMIX Compact GMP reactor with lifting lid, 3000L vacuum melter, CIP and Tactil-2 CFR21 part11 supervision.

This equipment allows a wide range of operations such as homogenizations and emulsions, vacuum and pressure, washing and sterilization that represent a technological advance in the manufacture of cosmetic and pharmaceutical products.

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Pharmaceutical syrup production plant for Algeria

Pharmaceutical syrup production plant for AlgeriaWe are finalizing the details of a 3,000L pharmaceutical facility for the production of suspensions and solutions, in ATEX 1 version, for a major Algerian pharmaceutical company.

The plant is composed of premix tanks, manufacturing tanks, storage tanks, CIP washing unit assembly and SIP steam sterilization, all controlled from the Siemens Wincc CFR21 part 11 monitoring system.

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Lab process equipment for a French aerospace engineering

Lab process equipment for a French aerospace engineeringBachiller signs a new contract for the manufacture of two Bachlab, laboratory vacuum mixers and reactors for liquids and pastes, for a French aerospace engineering.

The process equipment includes the vessels in AISI 316L, coaxial mixing tools, a high shear rotor-stator agitator, the heating/cooling and vacuum systems. The entire loading and unloading process is fully automated and the CIP system is already integrated, facilitating the cleaning and maintenance of the equipment.

The Bachlab laboratory mixer reactor is a robust and reliable machine, characterised by the automatic lifting and turning of the lid for easy access to the interior of the reactor, designed in accordance to the most demanding GMP and EHEDG standards. It includes strict ergonomic criteria that facilitate the work of the operator.

 

This machines will be used for the manufacture of special coatings, which will soon be ploughing through the vastness of outer space. Good trip!

 

Bachlab laboratory mixer reactorBachlab laboratory mixer reactor

 

 

 

 

 

 

 

Advantage

  • ‘Plug and go’ units integrated into a working desk.
  • Sanitary design according to cGMP. Very easy to clean.
  • Working vessel with heating/cooling jacket through an independent unit.
  • Allows manufacturing under vacuum or under pressure.
  • Excellent ergonomics, allowing an easy and intuitive utilization of the equipment.
  • Coaxial mixing tools independently controlled.
  • High shear rotor-stator agitator.
  • The integrated inlet of solids and liquids.
  • Continuous control of the fabrication process.
  • Perfect reproduction and scale-up of the fabrication parameters.
  • Auxiliary equipment integrated into the work desk.

 

Features

  • Capacities: 5, 10, 25, 50, 100 and 150 liters.
  • Useful working volume variable from 20 % up to 100 % of its capacity.
  • Viscosity up to 250,000 mPa.s.
  • Automatic lifting of the lid with 90º rotation.
  • Working pressure of 0.5 bar and standard vacuum of 40 bar.
  • Working temperature from 20ºC to 100ºC.
  • Internally mirror-polished Ra ≤ 0.6 µm (Grit 360). Externally polished in matte or mirror.
  • PLC control system with the colour touch screen interface.
  • Vacuum pump.
  • Heating/cooling unit.
  • Electric panel and PLC.
  • CE marking according to the Safety for Machinery Directive 2006/42/CE.
  • UE marking according to the Pressure Equipment Directive 2014/68/EU.
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Bachiller is attending the PCH Meetings Lyon 2019

We are attending the PCH Meetings Lyon, the International business convention for the Pharmaceutical, Chemical and Petrochemical Industries, with our latest process equipment and GMP Installations.

March 20-21, 2019. Lyon, Double Mixte, France.

If you also attend the event, request a meeting. We want to know what you need.

 

Laboratory Mixer presented in the PCH Meetings Lyon 2019 Pharmaceutical Installation presented in the PCH Meetings Lyon 2019Colloidal Mill presented in the PCH Meetings Lyon 2019

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Turnkey baby food processing installation

Work in Progress…

Bachiller is working on a baby food installation commissioned by a Spanish food company. The liquid processing equipment is composed of a 300Lts Bachmix Fixed, a 600Lts Melter and a Colloidal Mill, all in 316L steel, and stainless steel pipes, valves, two transfer pumps and a vacuum pump. All mounted on a 304 steel platform.

Thank you for trusting the quality of Bachiller.

 

Turnkey baby food processing installationVacuum mixer, colloidal mill and melter for baby food productionVacuum mixer for baby food production

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CIP System for a Spanish oral healthcare company

CIP System for a Spanish oral healthcare companySetting up of a CIP (Clean In Place) System for a Spanish pharmaceutical company specialized in the oral healthcare sector.

This cleaning unit is specially designed for the cleaning of process vessels in the pharmaceutical and cosmetics industries with reduced water loss.

It consists of a cleaning system in stages which rinses with clean water, hot water, reclaimed water, purified water, diluted acid, diluted soda or disinfectant solution, depending on the application.

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