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2.000L Horizontal Vacuum Paddle Dryer for API production

Delivering a new 2.000L Sanidry, a horizontal vacuum paddle dryer with sanitary design, to an Active Pharmaceutical Ingredients and Fine Chemicals manufacturer in Germany.

The Sanidry vacuum dryer by Bachiller is the ideal industrial dryer to meet customer needs since the products to dry are highly toxic substances. Hygienic equipment is required to comply with GMP standards and ensure operator safety.

The Sanidry, horizontal vacuum paddle dryer, belongs to the group of drum dryers with paddle rotation in their interior. Its sanitary design, with a heating surface maximised in paddles over the shaft and body of the dryer, guarantees the drying of all types of moist, crystalline, amorphous or paste thermo-sensitive products in a vacuum process.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

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Vertical ribbon mixing installation for Natural Extracts

Mixing installation for natural extracts by BachillerBachiller has manufactured a turnkey mixing installation for nutraceutical products for a major Spanish company.
The installation consists of a 2,000 l capacity Supramix, vertical ribbon mixer for solids and powders, with automated product loading and unloading and CIP cleaning system.

The “nutraceutical” word is a composition of “nutrition” and “pharmaceutical” and includes medicinal products made from natural ingredients, including isolated nutrients, dietary supplements and herbal products, specific diets and processed foods such as cereals and soups. It is a growing sector that requires a high-quality mixing, with a high-quality demand equivalent to the pharmaceutical industry. Therefore, the Bachiller mixing installations comply with the GMP and EHEDG sanitary design regulations. In addition, this installation is designed to comply with the maximum ATEX level (20) for the interior of the machine.

The Supramix is ​​a vertical ribbon mixer for solids, especially suitable for the mixing and industrial homogenization of powdery products with similar granulometries in short times, respecting the morphology of the products and with a total emptying.
The Supramix ribbon mixer consists of a vertical mixing spiral, rotating at a moderate speed to achieve an upward flow of perimeter product and a central downward flow.

Mixing installation for natural extracts by BachillerAdvantages:

  • Short mixing times, a maximum of 10 minutes.
  • Repetitive, reproducible and scalable mixtures.
  • Low maintenance mixer.
  • Mixing spiral in cantilever, without inferior support.
  • Total emptying of the product.
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Pharmaceutical syrup production plant for Algeria

Pharmaceutical syrup production plant for AlgeriaWe are finalizing the details of a 3,000L pharmaceutical facility for the production of suspensions and solutions, in ATEX 1 version, for a major Algerian pharmaceutical company.

The plant is composed of premix tanks, manufacturing tanks, storage tanks, CIP washing unit assembly and SIP steam sterilization, all controlled from the Siemens Wincc CFR21 part 11 monitoring system.

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3rd turnkey plant for Spanish API manufacturer

3rd turnkey plant for API manufacturerA Spanish API manufacturer has relied on Bachiller for the manufacture of a complete turnkey API production plant by the third time.

It will be composed of a 1m² Agitated Nutsche Filter Dryer and a complete system for condensation, vacuum and heating, on a structure of modular skids for easy installation and startup.

 

The Equipment

Agitated Nutsche Filter Dryer is high-quality equipment designed for solid-liquid separation processes, by filtration under pressure and vacuum drying, for the pharmaceutical, chemical, fine chemical and food industries.

Main advantages:

  • Hermetic production. No product is wasted and the risk of contamination is eliminated.
  • Carrying out several operations using the same equipment: reaction/suspension, filtration, re-dissolution, washing and/or drying.
  • Obtaining high purity and homogeneous products independently of the granulometry.
  • Space and installation costs reduction.
  • Full automatic and semi-automatic processes.
  • Low energy consumption.
  • Time reduction for cleaning, maintenance and filter element replacement.
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Vacuum paddle dryer Sanidry for API development

Vacuum paddle dryer for API developmentBachiller signs a new contract for the manufacture of a Sanidry sanitary vacuum paddle dryer with a major Spanish API manufacturer.

The relationship between the two companies is very close after a lot of pieces of processing equipment supplied over the years. Thank you for trusting Bachiller again.

 

The Sanidry has a sanitary design and guarantees the drying of all types of moist, crystalline, amorphous or paste thermosensitive products in a vacuum process, ideal for special and delicate products.

The body, shaft and paddles of the vacuum dryer are fully heated to maximise heat exchange. The tolerances of the vacuum dryer assembly allow the turning of the paddles at very close distances to the wall, for continuous renewal of the product being exchanged.

 

Details of a vacuum paddle dryer for API developmenADVANTAGES
– Full tightness, vacuum level less than 1 Torr.
– Highest Thermal Efficiency, Shortest drying cycles.
– The repetitive operation, reproducible and easy to scale up.
– Easy to clean and register.
– Big frontal door for inspection and registration.
– Sanitary design cGMP, FDA validated.

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16,000L vertical spiral mixer for powders for Latin America

One of the largest European producers of hydrolyzed collagen in the world has relied on Bachiller for the manufacture of a large vertical spiral mixer for one of its plants in Latin America.

The collagen hydrolyzate (CH) is a nutraceutical, composed of a mixture of amino acids, peptides and polypeptides, used as a tissue regenerator since it increases the synthesis of macromolecules in the extracellular matrix of the cartilage. Collagen forms the structure of the tissues of the locomotor system, especially the elements of the joint (cartilage, ligaments and tendons), and the protection system such as the skin and fasciae.

Detail of a vertical spiral mixer for powdersAnd they will use our Supramix for the mixing. This mixer with spiral in cantilever is especially indicated for the mixing and industrial homogenization of powdery products with similar granulometry in short times, respecting the morphology of the products and with a total discharge.

Thank you for trusting Bachiller.

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Bachiller is attending the PCH Meetings Lyon 2019

We are attending the PCH Meetings Lyon, the International business convention for the Pharmaceutical, Chemical and Petrochemical Industries, with our latest process equipment and GMP Installations.

March 20-21, 2019. Lyon, Double Mixte, France.

If you also attend the event, request a meeting. We want to know what you need.

 

Laboratory Mixer presented in the PCH Meetings Lyon 2019 Pharmaceutical Installation presented in the PCH Meetings Lyon 2019Colloidal Mill presented in the PCH Meetings Lyon 2019

 

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3m² Agitated Nutsche Filter Dryer for German API producer

3m² Agitated Nutsche Filter Dryer for GermanyBachiller closes a new contract for a 3m² Agitated Nutsche Filter Dryer for a pharmaceutical company worldwide well-known, for its plant located in the north of Germany, for API manufacture.

Agitated Nutsche Filter Dryer is high-quality equipment designed for solid-liquid separation processes, by filtration under pressure and vacuum drying, for the pharmaceutical and fine chemical industries.

Within the filtering applications, there are products which, due to their special hazardous or toxic characteristics, or simply to prevent cross-contamination, are more desirably treated in a hermetic way during their manufacturing process. Nutsche Filters by Bachiller have been specially designed to answer these needs, guaranteeing the obtaining of pure substances which are free from polluting elements.

Thanks to this company for trusting the quality of Bachiller.

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